Winding Technology: Winding machines and systems for precise winding of wire and fibers

Winding Technology: Winding machines and systems for precise winding of wire and fibers

With Supertek components and machines, users rely on the highest level of reliable, precise and efficient unwinding, winding and rewinding machines.

One modular system, diverse solutions

Thanks to our standardized components, winding solutions can be adapted extremely flexibly and economically to actual requirements. In addition, upward compatibility ensures maximum investment protection.
 

ED class winder

The compact solution for small spools, thin wires and fine fibers for unwinding, winding and rewinding.

  • Coil weight up to 3 Kg 
  • Coil diameter up to 260 mm 
  • Laying width up to 250 mm

MW class winder

The professional solution for unwinding, winding and rewinding small and medium spools for round and flat wires, foils and fibers.

  • Coil weight up to 5 Kg 
  • Coil diameter up to 360 mm 
  • Traversing width up to 250 mm
  • Spool traverse

SW class winder

The first-class solution for automated and high-precision unwinding, rewinding and rewinding of a wide variety of coil shapes, round and flat wires, foils and fibers.

  • Coil weight up to 25 Kg 
  • Coil diameter up to 460 mm 
  • Traversing width up to 325 mm 
  • Coil traversing
  • Automatic tensioning unit 
  • Automatic coil change optional

 

Optimum tensile force for the most sensitive wires and fibers

with the patented electromagnetic dancers for high-precision tension control.
 

Electromagnetic dancer EDR 10

The electromagnetic dancer EDR 10 for high precision tensile forces 2 mN to 1000 mN 

  • Dancer force 4 mN to 2000 mN 
  • Patented electromagnetic force generation 
  • Constant force regardless of the dancer position 
  • Highly dynamic 
  • Force setting analog or digital in 1 mN steps
  • Use for sensitive fibers and fine wires 

Electromagnetic dancer EDL 60

The electromagnetic dancer EDL 60 for high-precision tensile forces 10 cN to 600 cN 

  • Dancer force 20 cN to 12 N 
  • Patented electromagnetic force generation 
  • Constant force regardless of the dancer position 
  • Highly dynamic 
  • Force setting analog or digital in 1 mN steps
  • Use for thin wires and glass fibers

Electromagnetic dancer EDL 60G

The electromagnetic dancer EDL 60G for precise tensile forces 100 cN to 900 cN

  • Dancer force  200 cN to 18 N 
  • Patented electromagnetic force generation plus weight
  • Constant force regardless of the dancer position 
  • Force setting analog or digital in 1 mN steps
  • Use for fibers and wires

 

Storage and tension control for wires and web materials

with a lot of stroke and high tensile stresses.
 

Electronic linear dancer EBL 100

The electronic linear dancer EBL 100 with a lot of power and a large dancer stroke up to 10 N 

  • Dancer force up to 20 N
  • Electronic force generation
  • Force setting analog or digital
  • Use for wires and foils 
  • Non-contact position detection

Electronic linear dancer EBL 500

The electronic linear dancer EBL 500 with a lot of power and a large dancer stroke up to 50 N

  • Dancer force up to 100 N
  • Electronic force generation
  • Force setting analog or digital
  • Use for wires and foils 
  • Non-contact position detection

Mechanical rotary dancer GDR 100

The mechanical rotary dancer GDR 100 for robust applications.

  • Dancer force up to 20 N
  • Tensile force with a wrap up to 10 N
  • Mechanical force generation 
  • Force setting manually via weight
  • Non-contact position detection

Dancer Memory

The electronic dancer memory stores the material for automated coil change.

  • Position or tension controlled
  • Storage possible for several meters
  • Available as customized version

 

The intelligent hardware and software 

for efficient and precise winding processes.
 

Dancer controller EDD

The EDD dancer controller provides all the necessary functions for tension and dancer position control.

Winding Controller MCU

Easy operation and monitoring
The Winding Controller MCU is a processor-controlled real-time solution for high-precision laying during winding and contains all powerful software functions for unwinding, winding and rewinding.

Software SUMMI pro

The SUMMI pro software is an HMI user program for touch panel PCs, notebooks and tablets with Windows for easy parameterization of dancer controllers and winding computers and is suitable for the operation and monitoring of unwinding, winding and rewinding machines.

Software SUMMI SIMATIC

The SUMMI software for SIMATIC is a customizable HMI user interface for panels from Siemens and combines the conventional PLC with Supertek’s real-time solution for professional unwinding, rewinding or rewinding processes.

 

Operating and observing in winding technology

Supertek's HMI panels are equipped with an industrial PC and touch panel.
The control panels are suitable for the simple operation and monitoring of winding machines.
 

Operating unit CMC

The compact operating and control unit for parameterization and operation of EDD and MCU.

MTP SUMMI-PC control panel

The support arm control panel for unwinding, winding and rewinding machines with PC touch panel for SUMMI-PC software.

MTP SUMMI-SIMATIC control panel

The support arm control panel for unwinding, winding and rewinding machines with Siemens SIMATIC HMI panel for SUMMI-SIMATIC software.

 

Controlled product guidance with coil scanner and wire scanner

for optimized position-accurate winding and straight-line unwinding.
 

Coil scanner TDS 3D

The 3D coil scanner measures the coil geometry in real time. 
Can be used in combination with the Winding Controller MCU for automated and highly precise as well as layer-optimized winding.

Wire scanner MPS

The MPS wire scanner detects the position of round and flat wires as well as fibers from 10 µm diameter.

Can be used in combination with the Winding Controller MCU for straight unwinding and precise winding. 

 

Smooth running idler pulleys

for smooth winding processes.